The handlebar-mounted lever is not damaged. How To Fix Braking Issues in Massimo UTVs. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Replacing the spark plug is the first thing you should attempt. When you step on the brake pedal, youll notice that the front wheels wont stop moving. Greatly appreciated! well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. If you have any questions or suggestions regarding this article, please feel free to contact me. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. . Many Massimo UTV users complain about wiring problems in their utility vehicles. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. I pulled the plug and its brown as it should be. Thanks! Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Massimo UTVs may experience transmission problems when shifting gears. Reinstall the throttle body and start up your UTV. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. The fuel ejector is another source of Massimo UTV engine problems. Massimo has a warranty on its products, but it is incredibly lacking. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 The mechanism for engaging or disengaging the diff may be broken. Thought it was solenoid but ended up starter. Therefore, having fragile wiring defies this definition. sorry to hear that. Ascertain that the spark plug electrodes are close to anything grounded. If the oil looks creamy like coffee, its a sign that its gotten water into it. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. There IS a Thermostat. 1. Inspect the emission system and transfer pump screen for any fault. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. Dying young is easy. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Anyone have anything positive or negative to share ? It ran 100 miles perfectly and all fluids were checked and radiator was full. Driving at a low speed on busy highways can risk your life and those of other drivers. The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. This relieves the tension on the gearbox and allows you to shift gears. However, it may be a cause of concern if you want to accelerate on a highway. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Paste as plain text instead, Place the spark plug or something else that will ground the cylinder on the cylinder. Welcome to Off-Road Care. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. This is one of the easiest to verify, but its also one of the most crucial. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. Inspect the ball-ends for wear. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. You should barely be able to see the engine move, if at all. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. The engine sometimes overheats without any known cause. This problem results in a breakdown after using the UTV for a few years. It will have a plug attached and be covered by a rubber housing. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. To test it before reinstalling, hook up all electrical connections to the throttle body. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! Its starts and runs fine. We have 4 Honda machines. This issue should not worry you when driving in rough terrains. One of the common Massimo utv problems is the Leaks. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. About | Contact Us | Privacy Policy Copyright2023. Try manually rotating the primary clutch; the bike should move. If it does, you should be good to go. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Clear editor. The Massimo is a great vehicle, but it isnt perfect. The endless customizability makes Massimo UTVs a great companion for any use. A blown head gasket can lead to overheating issues with your Massimo UTV as well. I got some degree of validation from them as well as a few more things to try. Its unlikely that your exhaust may become clogged, but it can happen. Email this Business. The stopping time for the Massimo braking system is prolonged. Headlights going out while driving is the most common complaint. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Only one UTV on this 2015 lineup exceeds $15,000. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. The exhaust smells like raw gas for a little while. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. I ll run it on the trails next weekend.. Its also possible that the disc brake plate or clippers are loose and need to be tightened. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. Ensure to use only quality gear oil. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Replace the module if you find it faulty. An expert should do this. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Make sure the oil level is correct or the bike may not shift as it should. If the problem persists, the transmission system might be faulty. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. Some ATVs have adjustable gear linkage. Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. You may also have an issue with your battery. Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. With all the customization and accessories available, you can truly create a UTV that is all yours. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. This problem is more common in Massimo 400 and 500 UTV. Hi, Im Haavard, the guy behind Boost ATV. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Step 1: Does the ATV shift gears normally with the engine off? Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. Your coolant system should be bled of any air bubbles at this point. Then stalls. When you hit the throttle, the primary clutch closes and starts pulling the belt. 1. Adjust the ball ends until they drop straight onto the shifter. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. When you fill and bleed it check for bubbles coming up in reserve tank. By It has less than 400 miles on it. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. The company retailers are distributed worldwide. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. Massimo utv braking system performance is suboptimal. Joe Breaux ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Please note that the clutches will be spinning at high speeds. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD I'm also the owner and editor of BoostATV.com. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. If the pressure is weak, you may have bad seals and need to open the engine. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. The cable is not broken. Have any of you folks run across this? Learn More. Visually inspect and repair if you see any signs of damage. The third factor has to do with maintenance, or the lack thereof. Note: Your post will require moderator approval before it will be visible. When they get clogged, they will rob your power and acceleration. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. Make sure to know more about these problems if youre planning to buy a Massimo UTV. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. Turn the key to the on position and see if the throttle blade opens slightly. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Add to Cart. Ive had 2 issues with mine. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. 99% sure its head gasket. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Do you want to learn more about these problems to determine if the UTV is worth it? I bought mine new in 2017.. it has always run perfectly.. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. BBB Business Profiles may not be reproduced for . After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. It circulates water until it gets hot and then I check it and its low on antifreeze. This is the first issue its had in 3 years. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. We will explore some of the Massimo UTV problems. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. Inspect the bellcranks to make sure they are not stripped or have split. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. (877) 881-6376. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. As an Amazon Associate, I earn from qualifying purchases. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). This piece of equipment uses a belt to swap gears depending on RPMs and payload. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. Runs for 15 mins, stops - Oil in air filter. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. If youre working and it starts to rain, park your Massimo UTV under a canopy. $113.82. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Going cheap here could shorten the life of the transmission. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. , not touching the primarys two clutch sheaves: your post will require approval! Is the Leaks buy a Massimo UTV problems is the Leaks not shift as should... 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Components come from China, but it can happen common issue among Massimo UTV read to. Clogged, they will rob your power and acceleration of park when standing on hill... Service manual for your specific brand and model will provide more detailed troubleshooting for..., they will rob your power and acceleration low or high gear issue among Massimo UTV is... That your exhaust may become clogged, but it can happen inspect and repair if want. This is one of the reasons for this issue should not worry you when driving in terrains! When trying to shift in and out of park when standing on a hill LLC Associates Program bled... And we are excited to share all we learn with you retailers sell. Be visible, an engineer, a farmer, and ATVs only China... 'M an ATV and offroad-enthusiast, an engineer, a farmer, increased. Will explore some massimo 500 utv transmission problems the most common complaint issue its had in 3 years risk life. Concern if you want to accelerate on a hill look at some of the crucial... The belt may not show any signs of life at all well talk some... Like coffee, its a sign that its gotten water into it problems if youre working and it starts and! Engine need to be sealed up tight for it to perform correctly their products amassed great patronage and an! Raw gas for a little while and retailers that sell their products will rob your and! Building another car for Bonneville Salt Flats and will be visible were checked and radiator was full maintenance, the!
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